FL-300

FL-300 boiling granulating drier

 

Use & Features

The method of boiling and granulating is a comprehensive fruit of spraying and fluidizing technology. It makes traditional mixing ,granulating and drying processes finish in the same closed container. So it is called as "one step granulator".
This machine has simple structure and is easy to clean and maintain .Not only it can make granule but also dry quickly. The process of mixing ,granulating ,drying will be finished in the same closed container at the same time. So it can prevent from pollution caused by contacting with environment and guarantee that the quality of medical granule is conformity with the requirement of "GMP".
The parts contacted with raw material are made of 316L stainless steel. The heating of machine can be divided into electricity or steam and the control part can be divided into ordinary form or computer form .Customer can choose it freely.

 

Schmatic of installation

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Features

- Improve its fluidity and reduce powder dust to fly through powder granulating.
- Improve its solving property through powder granulating
- Mixing, granulating and drying can be finished in the same machine, i.e .one step to granulate.
- Being adapted anti-static electricity filtering cloth, the operation of equipment is safe.
- Being set discharge hole of pressure, if explosion were taken place, the equipment and personal can not be damaged.
- Automatic operation, or hand operation.
- There is a bleed hole, once explosion, this machine can't be damaged.
- Guard against electrostatic generation, adopt the cloth bag without electrostatic.
- The equipment has no dead corner. The loading and unloading is quick and convenient. It can be washed Clean. It is in conformity with the normal of GMP.

 

Scope of application

- Medicine granulating Granulating ; granulator of tablet, quick solved drink, granule used for capsule.
- Foodstuff granulating and coating: Sugar, coffee ,cocoa ,powder, cream ,powder syrup, amino acid, favoring, puffed food.
- Granulating for pesiticide ,pigment , dyertuff.
- Drying for powder ,granule, block raw materials.
- Coating: granulate, pill protection layer ,formulated color ,slow release ,film ,coating for intesting solving.

 

Technical Parameters

- Main machine is made of 316L stainless steel, 3 mm in thickness, inside surface adopts mirror polish, no dead corner, cleaning is very easy; outside surface adopts matte finishing.
- Hopper capacity: 1000 liters
  Two charging wagons are equipped, material: 316L
- A charging wagon for raw material with liquid is equipped, 100 liters, Material: 316 L
- Production capacity for main machine: 250 - 300 kg/batch; 1000 - 1200 kg/8 hours
- Granulating time: 60 - 90 minutes/batch, 4 batchs/8 hours
- Working temperature: 50 - 150º Celsius
- Heating type: steam heating, steam magnetic valve control, SUS304 stainless steel tube with 19 x 2 stainless steel fin
- Air consumption: 1.3 m3/min
- Centrifugal fan with Explosion-Proof Motor :  37 KW, 1 unit
  Noise snubber is equipped in the centrifugal fan.
- Frequency converter: 37 KW, 1unit
- Bag filter, 2 sets; vibrating cylinder, 2 sets; valve for air adjusting, 2 sets.
- Peristaltic pump, 1 unit, YT600-J
- Temperature meter :  3 units
- Spray gun, 1 pc; base of spray gun, 4 pcs; 3 fluid type, the height of spray gun can be adjusted.
- Ventilating system adopts primary effect, middle effect and sub-high effect filters, ensure hundreds of clean air.
  Air filter box, 1 unit, with primary effect, middle effect and sub-high effect filters.
- Air drive fast valve at the air inlet, avoid the heat loss.
- Control cabinet, Material: 304# stainless steel, PLC control, touch screen operation.
- Main electrical components: SIEMENS
- Overall size: 5500mm x 2100 x 4100mm

 

Equipped Electrical Apparatus Components List

No.

Apparatus Name

Specification

Supplier

Qty

1

Upper cylindrical

316L, 1600 mm in diameter

3 mm in thickness

Company

1

2

Middle cylindrical

316L, 1600 mm in diameter

3 mm in thickness

1

3

Charging wagon

316 L

2

4

Braket

SUS 304 #

Company

2

5

Hopper

316 L, 3 mm in thickness

company

2

6

Charging wagon for raw

Material and liquid

316 L, 100 liters

3 mm in thickness

Company

1

7

Bag filter

Antistatic cloth

Company

2

8

Cooler

SUS 304 # , 150 mm2

Company

3

9

Primary effect filter

SUS 304#

Company

1

10

Middle effect filter

1200 x 1000 x 500

Non-woven fabrics

Company

1

11

High effect filter

600 x 1000 x 350

SUJING, Changzhou

2

Frame of filter

SUS 304#

Company

1

13

Air shutter

SUS 304# 360

Company

2

14

Cylinder

QGB160 x 100-MF2

Hualong, Wuxi

2

15

Cylinder

QGB80 x 1250-MF1

Hualong, Wuxi

2

16

Cylinder

QGB63 x 200-MF4

Hualong, Wuxi

3

17

Draught fan

37 KW, Explosion-proof motor

Sufeng, Wuxi

1

18

Frequency converter

37 KW

Dr. Lishile

1

19

Pipeline

SUS 304#, 1.5 mm in thickness

Company

1

20

Flange

SUS 304#, 14 mm, 16 mm and

20 mm in diameter

Company

1

21

Chimney

A3, 1.5 mm in thickness

Company

1

22

Silencer

A3, 1.5 mm in thickness

Company

1

23

Bolt

SUS 304#

Company

1

24

DN25 filter

Copper

Jiangyin, Jiangsu

1

25

Steam magnet valve

Wuxi,Jiangsu

1

26

Control cabinet

PLC, touch screen, SIEMENS

Company

1

27

Pressure regulating valve

R3000

AIRTAC

4

28

Separator of filtration of

water

F3000

AIRTAC

2

29

Lubricator

L3000

AIRTAC

2

30

Integrated package

Magnet valve

AC24V

AIRTAC

1

31

Pneumatic magnet valve

6 pcs, 1 double control ;

5 single control

AIRTAC

7

32

Hot resistance

Pt100

Shanghai

2

Remark: The final components are subject to the function and requirement of your needed machine.